Ford Manufacturing in India – An Inside Look

Ever wondered why you see a Ford badge on cars rolling out of Indian factories? It’s not luck – Ford has been building, testing, and selling vehicles here for decades. In this guide we break down the key facts you need, from where the plants sit to what the future might bring.

Where Ford’s Plants Are Located

Ford’s biggest Indian facility is the Sanand plant in Gujarat. Opened in 2014, it can pump out more than 200,000 cars a year. The plant handles everything from stamping body panels to final assembly, using a mix of imported tools and locally made parts. Before Sanand, Ford ran a plant in Chennai, but it shifted focus to the Gujarat site to stay close to suppliers and ports.

At Sanand, the most common models are the Ford Figo and the EcoSport. Both are tailored for Indian roads – compact, fuel‑efficient, and priced for the mass market. The plant also produces engines and gearboxes, which helps cut costs and keep the supply chain tight.

What the Future Holds for Ford in India

Ford isn’t just sitting still. The company announced plans to bring electric‑vehicle (EV) production to India within the next few years. The idea is to use the same Sanand facility, adding new assembly lines and battery‑pack stations. This move aligns with India’s push for greener transport and could create hundreds of new jobs.

Investment isn’t limited to the factory floor. Ford partners with local universities for engineering apprenticeships, runs up‑skilling programs for welders, and funds small‑supplier development. In 2023, the company reported over 8,000 direct employees and thousands more in the broader supply chain.

Challenges remain, though. Competition from home‑grown brands like Maruti Suzuki, shifting tax rules, and the high cost of importing some components can squeeze margins. Ford counters this by localising more parts – today about 70% of the vehicle’s content is sourced in India.

Another hurdle is consumer perception. Indian buyers often look for low‑maintenance, high‑resale‑value cars. Ford tackles this by offering extended warranty packages and a growing network of service centers that promise quick turnaround times.

Supply chain resilience is a hot topic after the pandemic. Ford has built buffer stocks for critical items and works closely with logistics partners to keep deliveries on time, even when ports face congestion.

If you’re a job seeker, the plant’s hiring cycles are tied to new model launches. Keep an eye on the company’s career portal around the spring and autumn months – that’s when most recruitment drives happen.

In short, Ford’s manufacturing footprint in India is a mix of large‑scale production, local partnership, and forward‑thinking investment. Whether you’re a car enthusiast, a job hunter, or just curious about the auto sector, the story shows how a global brand adapts to the Indian market.

Rajen Silverton 11 February 2025

Why Ford Decided to Leave India

Ford's exit from the Indian market was a strategic decision influenced by complex factors. Declining profits, high manufacturing costs, and stiff competition from domestic and foreign brands played crucial roles. Understanding the impact on the local economy and Ford's future plans offers insights into the dynamic automotive industry landscape. The decision also highlights the challenges global automakers face in emerging markets, offering lessons for businesses considering similar ventures.